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01

Coating

Chipping

Fragments of the coating falling off in patches - poor adhesion between layers, poor surface preparation or inappropriate paint system.

Chipping

Cause

  • Poor adhesion between layers - the varnish chips off in patches instead of in spots
  • The top layer is too hard and brittle compared to the other layers of the system
  • Incorrect selection of primer for the substrate - especially a problem with galvanized steel and aluminum
  • Insufficient degreasing of the substrate before painting
  • Sandpaper with too smooth gradation - too smooth a surface reduces mechanical adhesion
  • Failure to observe flash-off times between layers
  • Thinner too fast causing dust or condensation
  • Poor paint system not suitable for the given substrate
  • No elasticity additive when painting plastic elements - bumpers and other plastic elements work and bend while driving, stiff paint cracks and chips with each bending
  • Incorrectly selected primer for plastics - some plastics (PP, TPO) require a special adhesive primer, without it the varnish has no mechanical adhesion

Prevention

  • Use primers and fillers in accordance with the technical data sheet and the substrate
  • For plastic elements, use 2K flexible systems
  • Degrease only with recommended cleaners and clean cloths
  • Wash the element with warm soapy water before degreasing - remove all contaminants
  • Sand the edges of the repaired area with appropriate grit paper
  • Observe the evaporation and drying times specified in the technical data sheet
  • Apply layers of recommended thickness under appropriate pressure
  • Use the appropriate diluent taking into account the temperature and operating conditions
  • Always use a dedicated plastic adhesion primer on plastic elements before painting
  • Add a flexible agent to varnishes for bumpers and flexible elements in the proportions specified in the technical data sheet - the flexible varnish works together with the substrate instead of cracking
  • Remember that different materials (PP, ABS, TPO, PC) require different preparation systems - always identify the type of material before selecting products

Repair

  • Repair small chips as soon as possible before corrosion destroys the substrate and the paint system
  • Minor damage: touch-up with a brush - clean, prime, cover with base and clear coat
  • Extensive chipping requires full preparation of the substrate and re-coating of the entire element
  • After repair, check the adhesion of the system - if chipping occurs regularly, the problem lies in the preparation of the substrate
  • When repairing plastic elements, always use a system with a flexible additive - repairing the standard system on the bumper will end with another chipping at the first deflection of the element