01
Coating
Chipping
Fragments of the coating falling off in patches - poor adhesion between layers, poor surface preparation or inappropriate paint system.

Cause
- Poor adhesion between layers - the varnish chips off in patches instead of in spots
- The top layer is too hard and brittle compared to the other layers of the system
- Incorrect selection of primer for the substrate - especially a problem with galvanized steel and aluminum
- Insufficient degreasing of the substrate before painting
- Sandpaper with too smooth gradation - too smooth a surface reduces mechanical adhesion
- Failure to observe flash-off times between layers
- Thinner too fast causing dust or condensation
- Poor paint system not suitable for the given substrate
- No elasticity additive when painting plastic elements - bumpers and other plastic elements work and bend while driving, stiff paint cracks and chips with each bending
- Incorrectly selected primer for plastics - some plastics (PP, TPO) require a special adhesive primer, without it the varnish has no mechanical adhesion
Prevention
- Use primers and fillers in accordance with the technical data sheet and the substrate
- For plastic elements, use 2K flexible systems
- Degrease only with recommended cleaners and clean cloths
- Wash the element with warm soapy water before degreasing - remove all contaminants
- Sand the edges of the repaired area with appropriate grit paper
- Observe the evaporation and drying times specified in the technical data sheet
- Apply layers of recommended thickness under appropriate pressure
- Use the appropriate diluent taking into account the temperature and operating conditions
- Always use a dedicated plastic adhesion primer on plastic elements before painting
- Add a flexible agent to varnishes for bumpers and flexible elements in the proportions specified in the technical data sheet - the flexible varnish works together with the substrate instead of cracking
- Remember that different materials (PP, ABS, TPO, PC) require different preparation systems - always identify the type of material before selecting products
Repair
- Repair small chips as soon as possible before corrosion destroys the substrate and the paint system
- Minor damage: touch-up with a brush - clean, prime, cover with base and clear coat
- Extensive chipping requires full preparation of the substrate and re-coating of the entire element
- After repair, check the adhesion of the system - if chipping occurs regularly, the problem lies in the preparation of the substrate
- When repairing plastic elements, always use a system with a flexible additive - repairing the standard system on the bumper will end with another chipping at the first deflection of the element