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03

Coating

Mottling / clouding

Lighter and darker patches in metallic or pearl paint — an effect of irregular "clouds" visible when viewed from different angles.

Mottling / cloudingcorrect base coat applicationpoor application

Cause

  • Thinner too fast — the paint dries too quickly and the metallic flakes have no time to settle parallel to the surface
  • Thinner unsuitable for the product — the wrong working viscosity disorients the flakes during application
  • Spray pressure too high — the metallic flakes are "fired" in different directions instead of lying flat
  • Wrong spray gun or a nozzle unsuitable for the base coat
  • Base coat applied too thickly — too much material at once does not allow the flakes to settle
  • Flash-off time between base coats too short
  • Poor overlap between spray passes — inconsistent amount of material on the surface
  • Incorrect spraying technique for drop coats — flash-off time too short, pressure too high or too many coats at once

Prevention

  • Select the thinner according to the technical data sheet, taking into account booth temperature and air flow
  • Use the appropriate spray gun and the nozzle recommended for the base coat in question
  • Observe the recommended spray pressure — for metallic base coats usually lower than for clear coats
  • Apply the base coat in thin, even coats with correct overlaps
  • Observe the flash-off times between base coats
  • For drop coats, use the correct spraying technique in accordance with the technical data sheet

Repair

  • Establish the cause before starting the repair — check the thinner, pressure and spraying technique so that the error is not repeated
  • Sand the base coat dry with P600 or wet with P1000 — do not sand through to the primer
  • Before reapplying, carry out a trial on a test panel with the selected thinner and gun settings
  • Reapply the base coat using the correct thinner for the current temperature and air flow in the booth
  • Observe the recommended spray pressure and gun-to-panel distance
  • With metallic-effect colours, apply the final base coat as a so-called "drop coat" from a greater distance and at lower pressure — this orients the flakes parallel to the surface
  • Apply clear coat once the base coat has properly flashed off