03
Coating
Mottling / clouding
Lighter and darker patches in metallic or pearl paint — an effect of irregular "clouds" visible when viewed from different angles.

Cause
- Thinner too fast — the paint dries too quickly and the metallic flakes have no time to settle parallel to the surface
- Thinner unsuitable for the product — the wrong working viscosity disorients the flakes during application
- Spray pressure too high — the metallic flakes are "fired" in different directions instead of lying flat
- Wrong spray gun or a nozzle unsuitable for the base coat
- Base coat applied too thickly — too much material at once does not allow the flakes to settle
- Flash-off time between base coats too short
- Poor overlap between spray passes — inconsistent amount of material on the surface
- Incorrect spraying technique for drop coats — flash-off time too short, pressure too high or too many coats at once
Prevention
- Select the thinner according to the technical data sheet, taking into account booth temperature and air flow
- Use the appropriate spray gun and the nozzle recommended for the base coat in question
- Observe the recommended spray pressure — for metallic base coats usually lower than for clear coats
- Apply the base coat in thin, even coats with correct overlaps
- Observe the flash-off times between base coats
- For drop coats, use the correct spraying technique in accordance with the technical data sheet
Repair
- Establish the cause before starting the repair — check the thinner, pressure and spraying technique so that the error is not repeated
- Sand the base coat dry with P600 or wet with P1000 — do not sand through to the primer
- Before reapplying, carry out a trial on a test panel with the selected thinner and gun settings
- Reapply the base coat using the correct thinner for the current temperature and air flow in the booth
- Observe the recommended spray pressure and gun-to-panel distance
- With metallic-effect colours, apply the final base coat as a so-called "drop coat" from a greater distance and at lower pressure — this orients the flakes parallel to the surface
- Apply clear coat once the base coat has properly flashed off
